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Perlite Cenospheres for Oil Well Cement

Perlite Cenospheres for Oil Well Cement

  • Particle Size Range: 0.24-0.10mm
  • Bulk Density: 240-300 kg/m³
  • Floatation Rate: ≥85%
  • Thermal Resistance: ≥1580°C
  • Thermal Conductivity: 0.066-0.072 W/m·K
  • Sphericity: ≥90%

Additional information

Product Introduction

Perlite cenospheres, also known as vitrified microspheres or new-generation cenospheres, are primarily composed of silica (SiO2) and alumina (Al2O3). These hollow spheres feature thin walls, smooth and sealed surfaces, and excellent floatability, with a floatation rate exceeding 85%. Thanks to their low density and small particle size, they float on water and provide characteristics such as high strength, low thermal conductivity, fire resistance (up to 1580°C), and superior insulation properties. These attributes make them ideal for use in oilfield drilling, well cementing, refractory materials, and thermal insulation.

Product Features

  • High Floatation Rate: Cenospheres have a floatation rate exceeding 85%, making them lightweight and easy to handle.
  • Low Density: Bulk density ranges from 240 to 300 kg/m³, making them an effective solution for reducing the weight of drilling mud and cement.
  • Thermal Resistance: They can withstand temperatures up to 1580°C, making them suitable for high-temperature environments.
  • Chemical Stability: High silica and alumina content gives these cenospheres excellent chemical resistance.
  • Cost Efficiency: More affordable than traditional fly ash cenospheres, offering cost-effective optimization for oilfield operations.

Specification

Chemical CompositionContent (%)
SiO272.00
Al2O312.31
Fe2O30.54
TiO20.09
CaO1.00
K2O4.67
Na2O3.29
P2O50.04
FeO0.80
MgO0.14
MnO0.06
Loss on Ignition4.94

Application

Perlite cenospheres are widely used in various industries, including:

  • Oilfield Drilling: Used in drilling mud and well cementing to reduce density and improve thermal stability.
  • Construction Materials: Incorporated into fireproof and insulating materials.
  • Refractory: Suitable for high-temperature resistant applications.
  • Plastic and Rubber: Used as lightweight fillers for improving product durability.
  • Petrochemical: Used for thermal insulation and improving resistance in high-temperature operations.

 

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