Silica Fume in Concrete & Cement
Ultra-high performance concrete solutions for demanding applications
Application in UHPC, HPC, and Shotcrete
Silica fume is a fundamental component in Ultra-High Performance Concrete (UHPC), High Performance Concrete (HPC), and shotcrete applications, where exceptional mechanical properties and durability are required. The pozzolanic reaction between silica fume and calcium hydroxide produces additional calcium silicate hydrate (C-S-H), the main strength-giving compound in concrete.
In UHPC formulations, silica fume content typically ranges from 15% to 25% by mass of cement, contributing to compressive strengths exceeding 150 MPa. The fine particles improve particle packing density, resulting in extremely low permeability and superior durability.
For shotcrete applications, silica fume enhances cohesion, reduces rebound, and improves adhesion to substrate surfaces. This is particularly valuable in tunneling, mining, and slope stabilization projects where rapid strength development is critical.
Key Benefits
Exceptional Strength
Dramatically increases compressive, tensile, and flexural strength
Low Permeability
Creates an impermeable barrier against water and aggressive chemicals
Enhanced Durability
Superior resistance to abrasion, corrosion, and chemical attack
Rapid Strength Gain
Accelerates early strength development for faster construction
Application Examples
Bridge Decks & Overpasses
UHPC with silica fume provides exceptional durability for high-traffic infrastructure
Tunnel Linings
Shotcrete with silica fume offers superior adhesion and rapid strength development
High-Rise Buildings
HPC with silica fume enables slimmer structural elements with enhanced performance
Technical Data
| Application Type | Recommended Silica Fume Content | Key Performance Improvement |
|---|---|---|
| UHPC | 15-25% by cement weight | Compressive strength >150 MPa |
| HPC | 7-12% by cement weight | Durability factor >95% |
| Shotcrete | 8-10% by cement weight | Rebound reduction 30-50% |
| Repair Mortars | 10-15% by cement weight | Bond strength >2.0 MPa |
Optimize Your Concrete Mix Designs
Our technical team can help you achieve the perfect balance of performance and workability