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Silica Fume in Concrete & Cement

Ultra-high performance concrete solutions for demanding applications

Application in UHPC, HPC, and Shotcrete

Silica fume is a fundamental component in Ultra-High Performance Concrete (UHPC), High Performance Concrete (HPC), and shotcrete applications, where exceptional mechanical properties and durability are required. The pozzolanic reaction between silica fume and calcium hydroxide produces additional calcium silicate hydrate (C-S-H), the main strength-giving compound in concrete.

In UHPC formulations, silica fume content typically ranges from 15% to 25% by mass of cement, contributing to compressive strengths exceeding 150 MPa. The fine particles improve particle packing density, resulting in extremely low permeability and superior durability.

For shotcrete applications, silica fume enhances cohesion, reduces rebound, and improves adhesion to substrate surfaces. This is particularly valuable in tunneling, mining, and slope stabilization projects where rapid strength development is critical.

 

Key Benefits

Exceptional Strength

Dramatically increases compressive, tensile, and flexural strength

Low Permeability

Creates an impermeable barrier against water and aggressive chemicals

Enhanced Durability

Superior resistance to abrasion, corrosion, and chemical attack

Rapid Strength Gain

Accelerates early strength development for faster construction

Application Examples

Bridge Decks & Overpasses

UHPC with silica fume provides exceptional durability for high-traffic infrastructure

Tunnel Linings

Shotcrete with silica fume offers superior adhesion and rapid strength development

High-Rise Buildings

HPC with silica fume enables slimmer structural elements with enhanced performance

Technical Data

Application TypeRecommended Silica Fume ContentKey Performance Improvement
UHPC15-25% by cement weightCompressive strength >150 MPa
HPC7-12% by cement weightDurability factor >95%
Shotcrete8-10% by cement weightRebound reduction 30-50%
Repair Mortars10-15% by cement weightBond strength >2.0 MPa

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